Modification to make a long burning LED
flashlight
Parts
list:
Cheap
LED key-chain flashlight that runs on 2 CR2016 batteries.
(One with an
on/off switch is best but momentary will work also.)
CR2032 watch battery
5mm 6000+mcd 3.5v
ultra bright LED
Instructions:
Take apart the flashlight case. Depending on type it
may use a screw or snap-catch.
Replace the 2 batteries with the one CR2032 watch
battery.
The 2 CR2016 batteries together over drive the LED, in both
current and voltage, in order
to achieve its high brightness and if left powered
on will burn itself out.
The single CR2032 provides 180mAh. That is
twice the capacity of the two CR2016 in the same amount of space.
The new
battery will be slightly under-driving the LED and giving a dim
output.
Thats where the new ultra bright LED comes in, and
when sold in a red color it is quite cheap.
Replace the old LED with the new red ultra bright LED . When
inserting the new LED
you may need to trim and bend it's leads to fit.
Using the old LED as a guide can be helpful.
Finish reassembling your new flashlight keeping in mind the
battery's polarity.
The larger capacity battery will give you a much longer
run time with no danger of ever burning out your LED.
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